Friday, October 5, 2012

ROCKET PROPELLANTS

Propellant is the chemical mixture burned to produce thrust in rockets and consists of a fuel and an oxidizer. A fuel is a substance that burns when combined with oxygen producing gas for propulsion. An oxidizer is an agent that releases oxygen for combination with a fuel. The ratio of oxidizer to fuel is called the mixture ratio. Propellants are classified according to their state - liquid, solid, or hybrid.
The gauge for rating the efficiency of rocket propellants is specific impulse, stated in seconds. Specific impulse indicates how many pounds (or kilograms) of thrust are obtained by the consumption of one pound (or kilogram) of propellant in one second. Specific impulse is characteristic of the type of propellant, however, its exact value will vary to some extent with the operating conditions and design of the rocket engine.
In a liquid propellant rocket, the fuel and oxidizer are stored in separate tanks, and are fed through a system of pipes, valves, and turbopumps to a combustion chamber where they are combined and burned to produce thrust. Liquid propellant engines are more complex than their solid propellant counterparts, however, they offer several advantages. By controlling the flow of propellant to the combustion chamber, the engine can be throttled, stopped, or restarted.
A good liquid propellant is one with a high specific impulse or, stated another way, one with a high speed of exhaust gas ejection. This implies a high combustion temperature and exhaust gases with small molecular weights. However, there is another important factor that must be taken into consideration: the density of the propellant. Using low-density propellants means that larger storage tanks will be required, thus increasing the mass of the launch vehicle. Storage temperature is also important. A propellant with a low storage temperature, i.e. a cryogenic, will require thermal insulation, thus further increasing the mass of the launcher. The toxicity of the propellant is likewise important. Safety hazards exist when handling, transporting, and storing highly toxic compounds. Also, some propellants are very corrosive; however, materials that are resistant to certain propellants have been identified for use in rocket construction.
Liquid propellants used in rocketry can be classified into three types: petroleum, cryogens, and hypergols.
Petroleum fuels are those refined from crude oil and are a mixture of complex hydrocarbons, i.e. organic compounds containing only carbon and hydrogen. The petroleum used as rocket fuel is a type of highly refined kerosene, called RP-1 in the United States. Petroleum fuels are usually used in combination with liquid oxygen as the oxidizer. Kerosene delivers a specific impulse considerably less than cryogenic fuels, but it is generally better than hypergolic propellants.
Specifications for RP-1 where first issued in the United States in 1957 when the need for a clean burning petroleum rocket fuel was recognized. Prior experimentation with jet fuels produced tarry residue in the engine cooling passages and excessive soot, coke and other deposits in the gas generator. Even with the new specifications, kerosene-burning engines still produce enough residues that their operational lifetimes are limited.
Liquid oxygen and RP-1 are used as the propellant in the first-stage boosters of the Atlas and Delta II launch vehicles. It also powered the first-stages of the Saturn 1B and Saturn V rockets.
Cryogenic propellants are liquefied gases stored at very low temperatures, most frequently liquid hydrogen (LH2) as the fuel and liquid oxygen (LO2 or LOX) as the oxidizer. Hydrogen remains liquid at temperatures of -253 oC (-423 oF) and oxygen remains in a liquid state at temperatures of -183 oC (-297 oF).
Because of the low temperatures of cryogenic propellants, they are difficult to store over long periods of time. For this reason, they are less desirable for use in military rockets that must be kept launch ready for months at a time. Furthermore, liquid hydrogen has a very low density (0.071 g/ml) and, therefore, requires a storage volume many times greater than other fuels. Despite these drawbacks, the high efficiency of liquid oxygen/liquid hydrogen makes these problems worth coping with when reaction time and storability are not too critical. Liquid hydrogen delivers a specific impulse about 30%-40% higher than most other rocket fuels.
Liquid oxygen and liquid hydrogen are used as the propellant in the high efficiency main engines of the Space Shuttle. LOX/LH2 also powered the upper stages of the Saturn V and Saturn 1B rockets, as well as the Centaur upper stage, the United States' first LOX/LH2 rocket (1962).
Another cryogenic fuel with desirable properties for space propulsion systems is liquid methane (-162 oC). When burned with liquid oxygen, methane is higher performing than state-of-the-art storable propellants but without the volume increase common with LOX/LH2 systems, which results in an overall lower vehicle mass as compared to common hypergolic propellants. LOX/methane is also clean burning and non-toxic. Future missions to Mars will likely use methane fuel because it can be manufactured partly from Martian in-situ resources. LOX/methane has no flight history and very limited ground-test history.

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